论文标题

学会识别具有单阶段探测器的涡轮叶片中的钻孔缺陷

Learning to Identify Drilling Defects in Turbine Blades with Single Stage Detectors

论文作者

Panizza, Andrea, Stefanek, Szymon Tomasz, Melacci, Stefano, Veneri, Giacomo, Gori, Marco

论文摘要

无损测试(NDT)被广泛应用于制造和操作过程中涡轮组件的缺陷鉴定。操作效率是燃气轮机OEM(原始设备制造商)的关键。因此,在最小化所涉及的不确定性的同时,尽可能多地自动化检查过程至关重要。我们提出了一个基于视网膜的模型,以识别涡轮叶片X射线图像中的钻孔缺陷。由于较大的图像分辨率,该应用程序具有挑战性,其中缺陷非常小,几乎没有被常用的锚尺寸捕获,并且由于可用数据集的尺寸很小。实际上,所有这些问题在将基于深度学习的对象检测模型应用于工业缺陷数据中非常普遍。我们使用开源模型克服了此类问题,将输入图像分成图块并将其缩放,应用大量数据增强,并使用差分进化器求解器优化锚固尺寸和长宽比。我们用$ 3 $倍的交叉验证验证该模型,显示出非常高的精度,可以识别缺陷的图像。我们还定义了一组最佳实践,可以帮助其他从业者克服类似的挑战。

Nondestructive testing (NDT) is widely applied to defect identification of turbine components during manufacturing and operation. Operational efficiency is key for gas turbine OEM (Original Equipment Manufacturers). Automating the inspection process as much as possible, while minimizing the uncertainties involved, is thus crucial. We propose a model based on RetinaNet to identify drilling defects in X-ray images of turbine blades. The application is challenging due to the large image resolutions in which defects are very small and hardly captured by the commonly used anchor sizes, and also due to the small size of the available dataset. As a matter of fact, all these issues are pretty common in the application of Deep Learning-based object detection models to industrial defect data. We overcome such issues using open source models, splitting the input images into tiles and scaling them up, applying heavy data augmentation, and optimizing the anchor size and aspect ratios with a differential evolution solver. We validate the model with $3$-fold cross-validation, showing a very high accuracy in identifying images with defects. We also define a set of best practices which can help other practitioners overcome similar challenges.

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